Expansive Matyssek Metalltechnik in Stadtoldendorf produces XXL custom sheet metal “suits”. With the TruBend Cell 5000 with BendMaster (150) and a TruBend 5170 Dirk Matyssek reduces strain by relieving employees of strenuous physical exertion and at the same time produces more profitable.

Because expeting workers to handle heavy unwieldy components is hardly reasonable Dirk Matyssek turned to the TruBend Cell 5000 with BendMaster (150) and a TruBend 5170.

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Expansive

The TruBend Cell 5000 processes a wide range of parts, small or big, weighing up to 100 kg. An advantage which wights twice for Dirk Matyssek. 

Most of them are in XXL — the custom sheet metal “suits” made by Matyssek Metalltechnik in Stadtoldendorf, Germany. Sixty skilled workers, technicians and engineers fabricate housings and claddings from sheet metal one to six millimeters thick, and they work in exceptional dimensions, as well. The current record is 14 meters long, four meters tall and just as deep. Expecting workers to handle such heavy and unwieldy components is hardly reasonable and so in 2009 owner Dirk Matyssek turned to the TruBend Cell 5000 with BendMaster (150) and a TruBend 5170.

Small Batches at full process reliability

Matyssek: “This automated bending cell gave us a dual advantage. We reduce strain by relieving employees of strenuous physical exertion and at the same time are more profitable. The large BendMaster can handle parts of up to 100 kilograms and offers convincing process reliability and cycle time. Matyssek: “The large bending cell lets us work even small batches with minimum set-up effort and at full process reliability.” As a rule, Matyssek works orders for as few as five items. When dealing with particularly heavy and complex components, the cell is sometimes even used to make up a one-off order.

Matyssek_Magnetgreife

Matyssek Metalltechnik developed a magnetic gripper especially to handle perforated cladding panels weighing 90 kilograms.

 

Any questions?

Contact us: MastersofSheetMetal@trumpf.com

This article was first published in summer 2012. 



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Housing specialist

Who:

Matyssek Metalltechnik GmbH, Stadtoldendorf. Founded in 1930, 60 employees. www.matyssek.com

What:

Specialist for housings and claddings for machines and instruments, modular housings and suppression housings 

How:

TruBend Cell 5000, TruBend 5130, TRUMATIC 500 R 

All-purpose bending cell

he productivity package for the TruBend Cell 5000 shortens throughput times and reduces parts costs by about a fifth.

The all-purpose unit TruBend Cell 5000 is distinguished by improved coordination between the press brake and the robot. The BendMaster’s movements are fine tuned even further thanks to sophisticated continuous-path control. These and other measures can increase productivity by up to 30 percent, depending on the specifics of the appliction.

Flexible automation concept

The productivity package for the TruBend Cell 5000 shortens throughput times and reduces parts costs by about a fifth.  This is possible with a very broad spectrum of parts, too. That makes this  universal  bending  cell  the perfect choice for companies seeking a flexible automation concept for sheet metal parts in all sizes. The cell is highly variable and can be set up to accommodate the specific materials flow pattern, the components to be manufactured, and the expected production volumes.

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